■PF Die Cast Method
■Vacuum Die Cast Method
‘Nano Casting Method
■Acurad Method
■Sand Casting
■Gravity and Low-Pressure Casting
■ADC3 Alloy Casting
■DMS Alloy Casting
■Precision Machining


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■Telecommunication Sector
■IT Sector

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■By filling up the cast molds with active gas such as pure oxygen, we are able to eliminate gas generation inside cast molds due to reaction between molten metal and active gas during injection. Hence, high perfection die cast is produced with less cast void (gas quantity).

■Easy for heat treatment (T6), thus besides the initial application in safety part products, it is also suitable for a wide range of other products.

[Product Examples] Motorbike drum, RD, FD, suspension arm, coupling.

■The air (gas) trapped inside the cast molds is sucked out by vacuum pump to create an almost vacuum condition, then molten metal is cast to produce high perfection die casts.

■Without air resistance inside the cast molds, thin wall products with improved appearance is achievable. Moreover, it is also possible to produce pressure-resistant products etc.

[Product Examples] Handphone, notebook housing, casing of DVD pick-up.

■This method is also known as the ghalf-coagulated die casting method.h With this method, it is possible to produce die-cast products free from blowholes or pressure leaks in any section.

■This method offers the following advantages.
œ The metal has a fine and uniform structure.
œ Forming die-cast products from half-coagulated slurry is easy.
œ Products made from half-coagulated slurry can be produced quickly.
œ A variety of materials can be used.


[Properties] Half-coagulated material before casting (left)
[
This method can be used with the following materials]
AC4CH/ADC6/AC2A/AC2B/ADC10


■Basically it is for die casts with good property, in which alloy is slowly filled into cast molds, thus high perfection die casts are produced without cast voids.

■It is possible to fulfill strength requirements upon heat treatment (T6,T4).

[Product Examples] Handle posts of bicycles.

■By using Aluminum alloy, high quality die casts with smooth cast surface are produced without cast voids.

■By using our developed fine sands as raw material for cast molds, high smoothness on cast surface is achieved, whereby it is not possible with other companies.

■By using vacuum techniques, we are able to produce thin wall products without cast voids, whereby it is not achievable by other companies.

■It is most suitable for sample making, small-lot production and products with undercut.

[Product Examples] A variety of products.


■We are capable to produce products which is not achievable using other casting methods.

■The simple Gravity method is specifically suitable to produce small-lot thin wall products at low mold cost and short lead-time.

[Product Examples] A variety of products.


■With alloy casting, specifically ADC3 alloy, coupled with PF die cast and heat treatment (T6), we are able to achieve products with good strength and elongation.

■It is most suitable for production of suspension arms.

[Product Examples] Suspension arms.


■Besides JIS die cast alloy, we are capable of carrying out casting of new alloys such as DMS alloy (high thermal conductive Aluminum).

■The thermal conductivity of DMS alloy is about 2 times higher than ADC12, hence it is most suitable for heat sinks which require high thermal conductivity.

[Product Examples] Heat sinks used in electronic devices.

■For products which require micron accuracy, cutting / trimming with N/C M/C machines is done to add values.

■Machining is possible even after coating is done.

[Product Examples] Precision motor covers, casings and a variety of products.